Innovation Project
Joint project: FlexHybHeat; Sub-project: Conception, development and implementation of the process control system
FlexHybHeat - Process development for a hybrid heating concept for highly flexible and low-CO2 billet heating in electric steelworks? Sub-project: Conception, development and implementation of the process control system for the multi-stage heating concept
Industrial Application
The overall aim of the FlexHybHeat project is to develop a flexible heating concept for steel billet reheating. The heating concept should be able to achieve warm- and direct-use rates of 10% and 70% despite the individual order of the rolling mills. The falling primary energy requirement due to the increased direct use is accompanied by a reduction in CO2, which is to be further achieved through the use of renewable energy in the form of, for example, electricity or hydrogen. Increasing direct use while maintaining the same flexibility is only possible with a novel, multi-stage heating concept. To predict the billet temperature, thermal models of the sub-systems are combined to form a process chain model and integrated into a process control system, which takes over the control of the entire system. A Life Cycle Assessment that is also to be developed will be integrated into the process chain model and the process control system. The developed solution should not only be suitable for new furnace systems, but also for retrofit installations, thus enabling a shorter market diffusion.
Project details
Project responsibility
Society for Industrial Heat, Energy and Process Technology mbH
Duration
01.07.2024 bis 30.06.2027
Funding amount
239,583.28 €Funded by
BMWK